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Lean Manufacturing and the 5S System

Discover the 5S methodology in lean manufacturing to enhance efficiency, eliminate waste, and improve organization in any workspace.

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Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the ...

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3 Tips to Safely Manage Ammonia

In refrigeration and HVAC, it's out with old, complex systems and in with new, efficient ammonia systems. When working with low-charge ammonia ...

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Maximize Safety on a Budget

Budget-Friendly Protection: Smart Tips to Maximize Safety Without Breaking the Bank In order to implement any new plan, it often costs a pretty penny ...

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Women in the Safety Industry

Breaking Barriers: Women Shatter Stereotypes in Health and Safety The lack of gender diversity is an issue for many industries, and changing this has ...

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2023 Top OSHA Violations

Top 10: OSHA Violations for 2023: Stay Compliant & Safe In the realm of occupational safety, staying abreast of the latest developments is ...

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What Is Kanban?

In the face of declining sales and profits during the 1950s, Eiji Toyoda began looking for ways to improve Toyota's manufacturing processes. He ...

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New Article Template

Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the ...

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What Is Kanban?

In the face of declining sales and profits during the 1950s, Eiji Toyoda began looking for ways to improve Toyota's manufacturing processes. He ...

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Inventory Reduction

Recall that the reason for holding safety stock is variation. Variation of lead time, variation of demand, variation of supply, variation of quality, ...

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Planned Maintenance

Planned maintenance is a proactive approach to maintenance in which maintenance work is scheduled to take place on a regular basis. The type of work ...

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Pull System

What Is a Pull System? A pull system is a lean manufacturing strategy used to reduce waste in the production process. In this type of system, ...

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Kaizen Getting Started

There is more to implementing Kaizen than we can include on a single web page. However, the following serves as an overview of introducing Kaizen ...

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Safety Signs for Futuristic Times

As robotic workers join the warehouse industry, it is important to have safety signs and other communication to help protect the human workers who ...

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Lean on Maintenance

What is Lean Maintenance? Lean manufacturing is arguably the single greatest advance in plant efficiency during the past 50 years. Lean has helped to ...

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Lean Manufacturing Efficiency

Improving manufacturing efficiency requires eliminating waste. What is waste? Anything that is not adding value to the product or service. This value ...

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Getting Started with 5S

Staying on top of operational efficiency is an ongoing challenge. The lean 5S methodology is a powerful process that helps establish organization, ...

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Genchi Genbutsu

This is a Japanese phrase meaning 'go and see for yourself,' which is a central pillar of the Toyota Way, the famous management system adopted by the ...

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Lean Canvas

Compared to writing a business plan, which can take several weeks or months, you can outline multiple business models on a canvas in one afternoon. ...

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Quick Response Manufacturing

If you are familiar with lean manufacturing principles, you know that lean manufacturing is about eliminating waste. This typically results in ...

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Logistics Tracking

Logistics involves managing the movement of resources. This not only includes products, but the movement and storage of materials, tools, equipment, ...

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House of Lean

The House of Lean is a useful tool that can help you understand the order in which lean should be implemented. A "house" is used because it ...

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Tools for 5S Lean Manufacturing

The 5S system is a lean manufacturing tool that helps to clean and organize the workplace, as well as improve how things are done through ...

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TPM Implementation

TPM Implementation Total Productive Maintenance (TPM) is a continuous improvement program that focuses on improving the equipment in the production ...

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Periodic Inventory System

What is a Periodic Inventory System? A periodic inventory system is an accounting method in which the cost of goods sold is determined periodically, ...

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3 Smart Ways to Improve Kanban

Sometimes, it's not smooth sailing after a company goes lean. Kanban is a workflow management method to improve efficiency. See how to correct common ...

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Lean Logistics Techniques

Any successful logistics system needs to provide the required materials where and when they are needed. Lean logistics takes this approach a step ...

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Cross-Docking

What is Cross-Docking? At its most basic, cross-docking establishes a speedy, efficient system for unloading inbound shipments, sorting and ...

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What Is Lean Manufacturing

Lean is an efficient approach to running a process, business or organization to minimize waste, lower lead times, reduce overhead and the amount of ...

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Value Stream Mapping (VSM)

Does your organization struggle with methods to spot and solve problems? Bring underlying issues to light with Value Stream Mapping (VSM). Value ...

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NIST Certificate Calibration

There are several terms and phrases used to describe calibration standards: NIST Certificate of Calibration NIST Certificate of Compliance NIST ...

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Lean Manufacturing Process

What is the Lean Manufacturing Process? The lean manufacturing process is a method for creating a more effective business by eliminating wasteful ...

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Product Identification

Product identification is a broad category of labeling that includes functions such as product traceability, brand protection, and various ...

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Quick Response Codes and Kanban

Quick Response codes, commonly known as QR codes, are two-dimensional barcodes that can be scanned and interpreted by mobile devices, such as ...

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What Is ISO 9001

The International Organization for Standardization (ISO) is the world's largest developer and publisher of international standards for private ...

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FMECA

The Fundamentals of FMECA FMECA is used to evaluate reliability and identify the most critical failure modes. It systematically examines potential ...

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8D Methodology

The 8D methodology (8D=eight disciplines) was developed in Ford Motor Company in the mid-1980s to be used by their suppliers to improve the ...

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Quality Circles

The quality circle originated in Japan in the early 1960's. The objective was to give the responsibility for identification and resolution of quality ...

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Kosu

Understanding Kosu You've implemented a number of lean manufacturing techniques such as 5S and Total Productive Maintenance (TPM), and Kaizen is ...

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Process Cycle Efficiency (PCE)

The Process Cycle Efficiency, sometimes referred to as the "Value Added Ratio," is a measurement of the amount of value-added time in a process. The ...

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Performance Improvement Plan

Performance is the level of achievement reached under defined conditions. Performance improvement means achieving those results more efficiently, ...

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Heijunka Box

Production leveling, also known as heijunka, is a technique for improving efficiency in multi-step production processes. It forms an important part ...

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Lean Facility

Creating a Lean Facility The global market places significant pressure on businesses and other organizations to increase efficiency, improve profits, ...

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Kaikaku

Kaikaku is the Japanese word for "radical change." It is a lean method used to make fundamental, significant, radical changes in the workplace. ...

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Six Sigma Methodology

As the name implies, a Lean Six Sigma methodology combines the principles of lean manufacturing ("Lean") with those of Six Sigma. But, why would ...

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SIPOC

SIPOC is an acronym for Suppliers, Inputs, Processes, Outputs, and Customers and shows how these business entities interact at the boundary of the ...

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Kano Model

The Kano Model is a framework than can supplement decisions in the QFD analysis [Quality Function Deployment]. Specifically the Kano Model attempts ...

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What Is An Arc Flash?

An arc flash is an explosive burst of heat and light, caused by a sudden, uncontrolled electrical arc (or current passing through the air). ...

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Arc Flash Accident Videos

With YouTube and other video-sharing websites, an unimaginable number of videos on just about any subject can be accessed by anyone. In this article, ...

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5 Shocking Arc Flash Mistakes

Everyone knows arc flash is dangerous and the hazards that come with electrical work. However, sometimes simple mistakes are made, which can be ...

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Arc Flash PPE

Personal Protective Equipment (PPE) is the last line of defense against injuries. When it comes to arc flash, PPE is necessary to protect workers ...

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Electrical Safety for Humans

There are hundreds of detailed resources on electrical safety. Most of them are written by (and for) electricians. But electricity is a part of daily ...

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Last Line of Defense

Flame retardant coveralls only work if workers put them on before approaching the electrical circuit. Creating a safe environment involves ...

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Available Fault Current

The National Electric Code, or NEC, requires that equipment be marked with the available fault current, and that this labeling be kept up-to-date ...

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Wire Marking 101

As your workplace gets more and more wires and cables, it becomes more and more important to know which cord leads where. A network cable plugged in ...

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Arc Flash Boundary

NFPA 70E is the major industrial standard for safe electrical work in the United States. It defines three protective boundaries around electrical ...

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Arc Flash Labels

When electrical equipment must be maintained or repaired while energized, an arc flash hazard may be present. Affected workers need to know what ...

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Cables Markers Tags

You may be wondering which type of labels you should use for identifying cables and wires. First you need to make sure that when purchasing tags or ...

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Arc Flash in Mining

Very little can happen in mining without electricity. From drilling equipment and powered shovels to fixed and mobile conveyors, most equipment ...

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Incident Energy

Incident energy is a measurement of energy, usually heat, striking a surface. If you were sitting near a campfire, the warmth you would feel would ...

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Lockout/Tagout (LO/TO) Procedures

OSHA's requirements for the control of hazardous energy (typically called lockout/tagout, or LO/TO) are found in 29 CFR 1910.147. These rules require ...

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Lockout Tagout (LO/TO) Program

The numbers are staggering: Lockout-Tagout (LOTO) violations are consistently among OSHA's 10 most common violations every year. Without proper LOTO ...

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Arc Flash Printers: An Overview

Electrical hazard violations, including arc flash accidents, were the tenth most common OSHA citation in 2015. Year after year, electrical hazards ...

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OSHA and NFPA 70E

When workers performing maintenance or repairs on energized electrical equipment, they could be exposed to an arc flash hazard. Where this situation ...

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Arc Flash Accident Reports

An arc flash is dangerous and has the potential for causing serious injuries. It typically occurs suddenly and without warning - but not without a ...

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Fault Current Calculations

A fault current is an unintended, uncontrolled, high current flow through an electrical system. Fault currents are caused by very low impedance short ...

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NEC 110 Labeling Requirements

The most recent NEC Article 110 had new labeling requirements updated in 2011. The latest labels are for equipment rating purposes. These are not arc ...

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Cross-Docking

What is Cross-Docking? At its most basic, cross-docking establishes a speedy, efficient system for unloading inbound shipments, sorting and ...

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Floor Signs

When employers imagine floor marking, most think of aisle markers, pathway designations, and hazard stripes. However, large floor signs can play an ...

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Types of Floor Marking

As workplaces grow increasingly sophisticated, it's imperative that employers keep workers safe, increase efficiency, and improve organization. Floor ...

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What is OSHA Compliance?

Dangerous working conditions nationwide sparked the creation of the Occupational Safety and Health Act (OSH Act) in 1970. The goal of the OSH Act is ...

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Floor Marking for Forklift Safety

The U.S. Bureau of Labor Statistics (BLS) reported to the National Safety Council (NSC) that approximately 15,000 American workers were seriously ...

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Floor Marking 101

Companies around the world, from major manufacturers down to your local grocery store, all share a common struggle: efficiently managing the movement ...

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5 Shocking Arc Flash Mistakes

Everyone knows arc flash is dangerous and the hazards that come with electrical work. However, sometimes simple mistakes are made, which can be ...

Read
SHOW MORE
3 Tips to Safely Manage Ammonia

In refrigeration and HVAC, it's out with old, complex systems and in with new, efficient ammonia systems. When working with low-charge ammonia ...

Read
Maximize Safety on a Budget

Budget-Friendly Protection: Smart Tips to Maximize Safety Without Breaking the Bank In order to implement any new plan, it often costs a pretty penny ...

Read
Women in the Safety Industry

Breaking Barriers: Women Shatter Stereotypes in Health and Safety The lack of gender diversity is an issue for many industries, and changing this has ...

Read
2023 Top OSHA Violations

Top 10: OSHA Violations for 2023: Stay Compliant & Safe In the realm of occupational safety, staying abreast of the latest developments is ...

Read
Hard Hat Requirements

OSHA/ANSI Hardhat Requirements 68,000 injuries in 2020 required an absence from work 1,000 workers killed each year Only 16% of workers wore a hard ...

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Construction Labels and Signage

According to OSHA, more than 6 million people work at roughly 250,000 construction sites throughout the United States on any given day. These ...

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1910 136 Foot Protection

According to the Bureau of Labor Statistics, most of the workers in selected occupations who suffered impact injuries to the feet were not wearing ...

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Kaizen Getting Started

There is more to implementing Kaizen than we can include on a single web page. However, the following serves as an overview of introducing Kaizen ...

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Crane Safety

Derrick, Hoist, and Crane Safety Manufacturers, shipyard workers, and construction workers depend on industrial lifting devices to move large, heavy ...

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3 Tips to Safely Manage Ammonia

In refrigeration and HVAC, it's out with old, complex systems and in with new, efficient ammonia systems. When working with low-charge ammonia ...

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The Benefits of Pipe Marking

Pipe Marking Benefits Industrial pipe marking is an economical solution to any facility's complex pipe infrastructure. Properly marked pipes provide ...

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The Dangers of Abandoned Pipes

Whether a pipe contains chemicals, water, or nothing, it's important to know if it's hazardous. ANSI/ASME A13.1-2020 clarifies how to label abandoned ...

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ANSI Standards

ANSI is the American National Standards Institute. It is a private organization involved with coordinating and publishing voluntary consensus ...

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The Dangers of Abandoned Pipes

Whether a pipe contains chemicals, water, or nothing, it's important to know if it's hazardous. ANSI/ASME A13.1-2020 clarifies how to label abandoned ...

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5 Shocking Arc Flash Mistakes

Everyone knows arc flash is dangerous and the hazards that come with electrical work. However, sometimes simple mistakes are made, which can be ...

Read
Use Forklift Safety That Sticks

There is no shortage of work for forklifts in material handling and other industries. Injuries and accidents involving forklifts can happen at any ...

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Electrical Safety for Humans

There are hundreds of detailed resources on electrical safety. Most of them are written by (and for) electricians. But electricity is a part of daily ...

Read
SHOW MORE
Safety Signs for Futuristic Times

As robotic workers join the warehouse industry, it is important to have safety signs and other communication to help protect the human workers who ...

Read
5 Shocking Arc Flash Mistakes

Everyone knows arc flash is dangerous and the hazards that come with electrical work. However, sometimes simple mistakes are made, which can be ...

Read
Space, The Next Mining Frontier

Mining industry leaders say they attribute recent improvements in safety goals to technology, a united approach to safety, and corporate culture for ...

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Beware of Introducing New Hazards

Risk assessments need to be thorough and regular for all changes in the workplace, even when those changes are meant to increase safety. A plumbing ...

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CMMS and Safety in the Workplace

Manufacturing and other industries are harnessing the power of CMMS for maintenance efficiency and safety. The adage of "time is of the essence" ...

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A Talk with Oregon OSHA

Aaron Corvin is the Department of Consumer and Business Services Oregon OSHA Public Information Officer, located in Duralabel' home state of Oregon. ...

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