Creating a Visual Factory: Lean Methods & The 5S System | DuraLabel

Written by DuraLabel Staff | Feb 3, 2023 5:00:00 AM

The term "visual factory" refers to an approach to lean manufacturing processes based on visual information throughout the workplace. A 5S visual factory uses a system of communication tools to share information at the time and place it is needed.

Visual controls improve working areas by answering questions; identifying equipment, materials, and locations; describing actions and procedures; and providing safety warnings and precautionary information. Visual tools also boost productivity by giving employees the information they need, where and when they need it.

With this article, we'll look at what goes into a 5S visual factory, the benefits of creating a visual factory, and how can DuraLabel help implement and improve visual communication throughout your facility by utilizing the 5S system.

How Do I Implement 5S in My Organization?

As part of the 5S lean manufacturing process, a visual factory uses signs, labels, charts, infographics, and other communication tools to provide data efficiently. Conveying this information visually reduces the time invested in reading, processing, and interpreting text-based instructions.

Work processes
The information an employee needs to complete their tasks
General layout of the jobsite and key access areas (including aisles, entrances, and paths) where information would help an employee
What an employer hopes to accomplish by developing a visual factory

In assessing these areas, employers might consider implementing 5S, which is another lean manufacturing tool that eliminates waste, promotes standardization, and encourages facility-wide organization. One of the core principles of 5S is visual order, making it a natural tool for developing a visual factory.

The next step is to determine how to share that information.

This is accomplished through a series of visual cues and systems that reflect the needs of a specific workplace. Those may include:

Electrical display boards- provide real-time information about the status of production (or a process) within a facility and alerts workers whenever assistance is needed
Floor marking and wayfinding signs- help employees find walkways, entrances, exits, navigational aids, and other instructions
Signs and labels- designate inventory, storage, tools, and other vital resources

Benefits of a 5S Visual Factory

Visual factories provide numerous benefits throughout a facility, including:

Improved productivity and output
Clear, simplified instructions in complex environments
Safer workplace (given the clear, intentional visual communication)
Higher profits (due to more efficient processes)
Fewer errors and less guesswork throughout a work process

5S System Visual Factory Solutions

Labeling and signage are key components of a visual workplace. Thoughtful, well-placed labels and signs, as well as floor and aisle marking, give employees the information they need and contribute toward the success of their company through clear communication.

DuraLabel industrial label and sign printers, such as the DuraLabel Kodiak Max Industrial Sign and Label Print System, can assist in developing clear, impactful custom visual communication. With a variety of industrial label printers and more than 50 specialty label supplies, you'll find the right tools to start or improve your facility's visual factory.

These signs and labels are used by health and safety managers around the world to keep employees safe, direct them around a jobsite, and alert them to important information.

Strategic floor and aisle marking is another component of implementing a 5S visual factory. PathFinder floor marking, wayfinding, and safety tape by DuraLabel can establish clear, safe paths; identify aisles, storage areas, and key items; and direct traffic between key areas.

Learn more about our Floor Marking through DuraLabel's free Floor Marking Quick Start Guide to help boost productivity and encourage safer work processes.